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Maximizing Production Output with High-Speed Checkweighing

Maximizing Production Output with High-Speed Checkweighing

  • Maximizing Production Output with High-Speed Checkweighing
  • Maximizing Production Output with High-Speed Checkweighing
Maximizing Production Output with High-Speed Checkweighing
Productdetails:
Plaats van herkomst: China
Modelnummer: Productie-output maximaliseren met snelle controleweging
Betalen & Verzenden Algemene voorwaarden:
Min. bestelaantal: 1 set
Prijs: Onderhandelbaar
Verpakking Details: Caron -doos
Levertijd: 10-30 dagen
Levering vermogen: 2000 Set per maand
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Gedetailleerde productomschrijving
Product: Maximalisatie van de productie-output met snelle controle tegen weigering Weegtarief: 100–600 eenheden/minuut
Transportsnelheid: 0,2-2,0 m/s (verstelbaar) Stabilisatietijd: ≤1 seconde
Gewichtstolerantie: ± 0,1-0,5% van het doelgewicht Herhaalbaarheid: ± 0,05-0,2% lezen
Minimale weeglijke waarde (e): 1-10G (Klasse III) MEECTE MECHANISME Snelheid afwijzen: ≤50 ms responstijd
Bescherming tegen overbelasting: 120% van de maximale capaciteit Bedrijfstemperatuur: 0 ° C tot 40 ° C
Trillingsweerstand: ± 0,2 g (ISO 10816-3) Voeding: 24V DC ± 5% of 100–240V AC, 50/60Hz
EMC -naleving: EN 61326-1 (industriële EMI/RFI-immuniteit) Resolutie van gegevensregistratie: Tijdstempel ± 1ms, gewicht ± 0,01 g
Interface -protocollen: USB, RS-232, Ethernet, IoT (MQTT/OPC UA) Legal-for-trade certificering: NTEP (US), MID (EU), OIML R51 (Global)
Materiële veiligheid: FDA-conform (21 CFR) / roestvrij staal 316 Giveaway -reductie: 0,5-2% van de productkosten
False afwijzing tarief: <0,1%
Markeren:

high-speed checkweighing load cell

,

Mettler Toledo production weighing

,

industrial checkweighing load cell

Maximizing Production Output with High-Speed Checkweighing
High-speed checkweighing systems are critical in industries such as food & beverage, pharmaceuticals, and logistics, where throughput, accuracy, and compliance directly impact profitability. Optimizing these systems ensures minimal waste, regulatory adherence, and maximum efficiency.
System Integration & Automation
  • Seamless PLC/Sensor Communication
    • Use EtherCAT or PROFINET for real-time data transfer
    • Integrate with MES/ERP systems for batch tracking
  • AI-Based Dynamic Adjustment
    • Machine learning algorithms adjust conveyor speed & tolerances based on product variability
Advanced Technologies for High-Speed Checkweighing
Multi-Head Checkweighers
  • Parallel weighing stations (2-16 heads) increase speed without sacrificing accuracy
  • Example: Ishida multi-head weighers achieve 400-600 packs/minute in snack production
Dynamic Weight Compensation
  • Real-time adjustments for:
    • Product positioning errors (e.g., off-center loads)
    • Vibration & airflow disturbances (common in high-speed lines)
Vision-Assisted Checkweighing
  • Combines weight + shape/volume detection to:
    • Reduce false rejects (e.g., underfilled but overweight packages)
    • Ensure label compliance (e.g., net content regulations)
Key Recommendations
  • Optimize speed & accuracy with servo-driven conveyors and AI adjustments
  • Ensure compliance with NTEP, MID, or OIML R51 certifications
  • Leverage multi-head & vision-assisted systems for higher throughput
  • Integrate with Industry 4.0 (MES/ERP/SPC) for full traceability
Technical Specifications
Parameter Specifications
Weighing Rate 100-600 units/minute
Conveyor Speed 0.2-2.0 m/s (adjustable)
Stabilization Time ≤1 second
Weight Tolerance ±0.1-0.5% of target weight
Repeatability ±0.05-0.2% of reading
Minimum Weighable Value (e) 1-10g (Class III)
Reject Mechanism Speed ≤50ms response time
Overload Protection 120% of max capacity
Operating Temperature 0°C to 40°C
Vibration Resistance ±0.2g (ISO 10816-3)
Maximizing Production Output with High-Speed Checkweighing 0

Contactgegevens
SMARTWEIGH INSTRUMENT CO.,LTD

Contactpersoon: Shirley

Tel.: +86-15851932889

Fax: 86-519-68781609

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