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Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics

Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics

  • Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics
  • Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics
Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics
Productdetails:
Place of Origin: CHINA
Model Number: Industry 4.0 Checkweighing Solutions
Betalen & Verzenden Algemene voorwaarden:
Minimum Order Quantity: 1 set
Prijs: Onderhandelbaar
Packaging Details: Caron box
Delivery Time: 10-30days
Supply Ability: 2000 set per month
Contact
Gedetailleerde productomschrijving
Product: Industrie 4.0 Checkweight -oplossingen Weegbereik: 0,1 g - 50 kg (aanpasbaar)
Nauwkeurigheid: ± 0,1 g tot ± 1 g (hangt af van de laadcel) Weegsnelheid: Maximaal 400 items/minuut (high-speed modellen)
Oplossing: 1: 10.000 (of hoger voor precisietoepassingen) Realtime verwerking: <50ms latentie per meting
Statistische hulpmiddelen: SPC (CP/CPK), Trend Analysis, OOS (Out-of-Spec) waarschuwingen Voorspellend onderhoud: AI-gebaseerde anomaliedetectie voor belastingcellen/motoren
Protocollen: OPC UA, MQTT, REST API, MODBUS TCP/IP Wolkenintegratie: AWS IoT, Microsoft Azure, Google Cloud
ERP/MES -compatibiliteit: SAP, Siemens Mindsphere, Rockwell FactoryTalk Afwijzingsmechanisme: Pneumatische duwer, servo-aangedreven arm of transporteurs
Feedback -lus: Pas de vulstof/packer-instellingen aan via PLC (bijv. Siemens, Allen-Bradley) Normen: FDA 21 CFR Deel 11, EU -gewichten en meetrichtlijn, GMP, HACCP
Gegevenslogboekregistratie: CSV, PDF, SQL -database (Full Audit Trail) ID -integratie: Barcode/QR/RFID -scanning voor batch -tracking
Weergave: 7 "–15" touchscreen (Linux/Windows OS) Software: Webgebaseerd dashboard (realtime + historische rapporten)
Meldingen: SMS/e -mailmeldingen voor afwijkingen/onderhoud Voeding: 24V DC / 110–230V AC
Bedrijfstemperatuur: 0 ° C tot 40 ° C (32 ° F tot 104 ° F) IP-beoordeling: IP65 (stof/waterbestendig voor harde omgevingen)
Type transportband: Belt, roller of vibrerende feeder (roestvrijstalen AISI 304/316) Afmetingen: Aanpasbaar (typisch: 800-2000 mm lengte)
Markeren:

automatic checkweigher with real-time analytics

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Industry 4.0 checkweighing solutions

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checkweighing machine with data analytics

Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics
Overview

Industry 4.0 checkweighing solutions integrate advanced weighing technology with real-time data analytics, IoT connectivity, and smart automation to enhance precision, efficiency, and traceability in production lines. These systems ensure accurate weight measurement while providing actionable insights for quality control, compliance, and process optimization.

Key Features
  • High-Precision Checkweighing - Ultra-accurate load cells and dynamic weighing technology for fast and reliable measurements with tolerance-based sorting.
  • Real-Time Data Analytics - Instant weight data processing with AI-driven trend analysis and Statistical Process Control (SPC).
  • IoT & Cloud Integration - Seamless connectivity via OPC UA, MQTT, or REST APIs for Industry 4.0 ecosystems with cloud-based dashboards.
  • Automation & Smart Feedback - Automated rejection mechanisms and closed-loop feedback to upstream/downstream machines.
  • Traceability & Compliance - Digital record-keeping for audits with barcode/QR code scanning for batch tracking.
  • User-Friendly HMI & Alerts - Touchscreen interfaces with customizable reporting and real-time alerts.
Benefits
Improved Quality Control - Reduces giveaway and ensures consistency
Higher Efficiency - Minimizes downtime with predictive maintenance
Regulatory Compliance - Automated documentation for food, pharma, and logistics
Cost Savings - Optimizes material usage and reduces waste
Applications
  • Food & Beverage - Portion control, labeling compliance
  • Pharmaceuticals - Pill/capsule weight verification
  • Logistics - Package weight checks for shipping accuracy
  • Cosmetics & Chemicals - Filling line precision
Technical Specifications
Parameter Specifications
Weighing Range 0.1g - 50kg (customizable)
Accuracy ±0.1g to ±1g (depends on load cell)
Weighing Speed Up to 400 items/minute (high-speed models)
Resolution 1:10,000 (or higher for precision applications)
Real-Time Processing <50ms latency per measurement
Statistical Tools SPC (Cp/Cpk), Trend Analysis, OOS (Out-of-Spec) Alerts
Predictive Maintenance AI-based anomaly detection for load cells/motors
Protocols OPC UA, MQTT, REST API, Modbus TCP/IP
Cloud Integration AWS IoT, Microsoft Azure, Google Cloud
Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics 0

Industry 4.0-enabled checkweighers with real-time analytics transform traditional weight inspection into a smart, data-driven process, enhancing productivity and quality in modern smart factories.

Contactgegevens
SMARTWEIGH INSTRUMENT CO.,LTD

Contactpersoon: Shirley

Tel.: +86-15851932889

Fax: 86-519-68781609

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