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Precision Checkweighers for Automotive Component Manufacturing

Precision Checkweighers for Automotive Component Manufacturing

Productdetails:
Place of Origin: CHINA
Model Number: Precision Checkweighers for Automotive Component Manufacturing
Betalen & Verzenden Algemene voorwaarden:
Minimum Order Quantity: 1 set
Prijs: Onderhandelbaar
Packaging Details: Caron box
Delivery Time: 10-30days
Supply Ability: 2000 set per month
Contact
Gedetailleerde productomschrijving
Product: Precisie checkweigers voor productie van auto -componenten Weegbereik: 0,01 g - 20 kg (modulaire configuraties beschikbaar)
Leesbaarheid: 0,001 g (micro-modellen) tot 0,1 g (zware duty) Nauwkeurigheid: ± 0,005 g (0-100 g) tot ± 0,2 g (5-20 kg)
Weegsnelheid: 150-400 items/minuut (snelheid/nauwkeurigheid verstelbaar) Framemateriaal: Poedercoat staal of AISI 304 roestvrij staal
Beschermingsbeoordeling: Poedercoat staal of AISI 304 roestvrij staal Laadceltype: Roestvrijstalen afschuifstraal met overbelastingsbeveiliging
Afwijzingsmethoden: Pneumatische explosie, servo-arm of afwijkingspoort Afwijzing nauwkeurigheid: ± 1 mm positionele nauwkeurigheid
Afwijzingssnelheid: <50ms responstijd Industrieprotocollen: OPC UA, MQTT, MODBUS TCP/IP, PROFINET
ERP/MES -connectiviteit: Siemens, Rockwell, Mitsubishi, Fanuc PLC -integratie Gegevensrapportage: CSV, PDF, XML met tijdstempelde auditpaden
Identificatiesystemen: Barcode -scanner, QR -code -lezer of RFID -integratie Gegevensbehoud: 5+ jaar gecodeerde productiegegevens (uitbreidbare opslag)
Weergave: 12 "Industrieel touchscreen (handschoen-compatibel) Besturingssysteem: Linux-gebaseerde realtime OS of Windows 10 IoT
Gebruikerstoegangsniveaus: Operator → Supervisor → Onderhoud → Admin Bedrijfstemperatuur: 5 ° C tot 45 ° C (41 ° F tot 113 ° F)
Vochtigheidstolerantie: 15% tot 95% RV (niet-condenserend) Trillingsweerstand: <0,5 g trillingsimpactcompensatie
Riemtype: PU, PVC of roestvrijstalen gaas (anti-statische opties) Breedte -opties: 200 mm, 300 mm, 400 mm (aangepaste breedtes beschikbaar)
Snelheidsregeling: 0,1-1,5 m/s variabele frequentieaandrijving Normen: IATF 16949, ISO 9001, ISO 14001
Kalibratie: NIST-traceerbare gewichten inbegrepen, auto-kalibratiefunctie
Markeren:

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Precision Checkweighers for Automotive Component Manufacturing
Overview

Precision checkweighers in automotive manufacturing ensure strict weight tolerances for critical components like fasteners, bearings, pistons, and electronic parts. These systems verify production consistency, detect missing components, and prevent assembly line defects while integrating with Industry 4.0 smart factories.

Key Features & Technical Specifications
1. Ultra-Precise Weighing for Critical Tolerances
  • Weighing Range: 0.01g - 20kg (covers screws, gaskets, sensors, and small assemblies)
  • Accuracy: ±0.005g (for micro-components) to ±0.1g (for larger parts)
  • Throughput: 200-400 parts/minute (high-speed models available)
  • Dynamic Compensation: Vibration & motion filtering for unstable conveyors
2. Robust Industrial Design
  • Heavy-Duty Construction: Powder-coated steel or stainless steel (IP54/IP65)
  • Impact-Resistant Load Cells: With overload protection
  • Modular Design: Easy integration with existing production lines
3. Automated Sorting & Rejection
  • Rejection Methods:
    • Pneumatic pushers (for small parts)
    • Servo-driven arms (for delicate components)
    • Conveyor diverters (for bulk sorting)
  • Sorting Logic:
    • Weight-based classification (accept/underweight/overweight)
    • Missing part detection (0% weight = empty package alert)
4. Smart Data Integration (Industry 4.0)
  • Real-Time SPC (Statistical Process Control):
    • Tracks Cp/Cpk for process capability
    • Alerts for trends outside 6σ limits
  • ERP/MES Connectivity:
    • OPC UA, MQTT, or REST API for SAP, Siemens, Rockwell systems
    • Cloud-based dashboards (AWS IoT, Azure)
  • Traceability & Reporting:
    • Barcode/QR scanning for batch tracking
    • Automated PDF/CSV reports for audits
5. Customizable for Automotive Applications
  • Fastener Production: Verifies weight consistency of bolts/nuts
  • Electronic Components: Detects missing chips/capacitors in assemblies
  • Powder Metallurgy: Checks sintered part densities via weight
  • Lubricants & Greases: Ensures proper filling in cartridges
Conclusion

Precision checkweighers are critical QC tools in automotive manufacturing, ensuring zero-defect production while enabling smart factory data analytics. By combining micro-accuracy, high-speed sorting, and IoT connectivity, they help maintain Six Sigma quality standards in weight-sensitive applications.

Parameter Specifications
Weighing Range 0.01g - 20kg (modular configurations available)
Readability 0.001g (micro models) to 0.1g (heavy-duty)
Accuracy ±0.005g (0-100g) to ±0.2g (5-20kg)
Weighing Speed 150-400 items/minute (speed/accuracy adjustable)
Frame Material Powder-coated steel or AISI 304 stainless steel
Protection Rating IP54 (standard), IP65 (dust/oil-resistant versions)
Load Cell Type Stainless steel shear beam with overload protection
Rejection Methods Pneumatic blast, servo-arm, or diverter gate
Rejection Accuracy ±1mm positional accuracy
Precision Checkweighers for Automotive Component Manufacturing 0

Contactgegevens
SMARTWEIGH INSTRUMENT CO.,LTD

Contactpersoon: Mrs. Shirley

Tel.: +86-15851932889

Fax: 86-519-68781609

Direct Stuur uw aanvraag naar ons (0 / 3000)

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