Name: Cost-Saving Automated Checkweigher Solutions for High-Volume Production
Brand: SMARTWEIGH INSTRUMENT CO.,LTD
SKU: Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
Availability: InStock

Thuis Producten Automatische controleweger

Cost-Saving Automated Checkweigher Solutions for High-Volume Production

Productdetails:

Place of Origin:	CHINA
Model Number:	Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers

Betalen & Verzenden Algemene voorwaarden:

Minimum Order Quantity:	1 set
Prijs:	Onderhandelbaar
Packaging Details:	Caron box
Delivery Time:	10-30days
Supply Ability:	2000 set per month

Contact

Gedetailleerde productomschrijving

Product:	Gewichtsvariatie -uitdagingen oplossen bij de productie met slimme checkweigers	Maximale snelheid:	150-800 items/minuut (configureerbaar)
Weegnauwkeurigheid:	± 0,1 g tot ± 2 g (snelheidsafhankelijk)	Minimale detecteerbare afwijking:	0,5% van het doelgewicht
Type transportband:	Modulair plastic, roestvrijstalen of PU -riem	Afwijzingssysteem:	Pneumatische duwer, drop gate of arm omleider
Riembreedte:	150-600 mm (verstelbaar)	Auto-kalibratie:	Elke 4-8 uur zelfkalibreren
Omschakelingstijd:	<5 minuten (ontwerploos ontwerp)	Multi-lane capaciteit:	2-6 parallelle banen
Stroomverbruik:	0,5-1,2 kW (energiebesparende modi beschikbaar)	Gemiddelde tijd tussen Failures (MTBF):	> 25.000 uur
Realtime procesaanpassing:	Automatische feedback aan vulmachines	Voorspellend onderhoud:	AI-gebaseerde component slijtage monitoring
Gegevensintegratie:	ERP/MES/SCADA compatibel (OPC UA, JSON, XML)	Regelgevende goedkeuringen:	FDA, EU 2017/745 (MDR), OIML R51
IP -beoordeling:	IP54 (standaard), IP66 (washown beschikbaar)	Geluidsniveau:	<65 dB
Markeren:	automated checkweigher for high-volume production , cost-saving automatic checking weigher , industrial checkweigher

Cost-Saving Automated Checkweigher Solutions for High-Volume Production

Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers

Key Specifications

Attribute	Value
Maximum Speed	150-800 items/minute (configurable)
Weighing Accuracy	±0.1g to ±2g (speed-dependent)
Minimum Detectable Deviation	0.5% of target weight
Conveyor Type	Modular plastic, stainless steel, or PU belt
Rejection System	Pneumatic pusher, drop gate, or arm diverter
Belt Width	150-600mm (adjustable)
Auto-Calibration	Self-calibrating every 4-8 hours
Changeover Time	<5 minutes (tool-less design)
Multi-Lane Capability	2-6 parallel lanes
Power Consumption	0.5-1.2 kW (energy-saving modes available)
Mean Time Between Failures (MTBF)	>25,000 hours
Regulatory Approvals	FDA, EU 2017/745 (MDR), OIML R51
IP Rating	IP54 (standard), IP66 (washdown available)

Introduction

In high-volume manufacturing, even minor weight variations can lead to significant financial losses due to product giveaway, regulatory fines, and customer returns. Automated checkweighers provide a cost-effective, high-speed solution to ensure weight compliance while optimizing production efficiency.

Key Cost-Saving Benefits

1. Reduction in Product Giveaway

Problem: Overfilling (giveaway) increases material costs—e.g., a 0.5g overfill in a food plant producing 1 million units/month wastes 500kg of product.
Solution: Smart checkweighers dynamically adjust filling machines to maintain ±0.1g accuracy, reducing giveaway by 2-5%.
ROI Example: Product cost: $10/kg → Monthly savings: 500kg × $10 = $5,000/month

2. Minimizing Underweight Rejections & Fines

Problem: Underweight products violate labeling laws (e.g., FDA, EU weights & measures regulations), leading to fines & recalls.
Solution: Real-time weight monitoring rejects underfilled products before packaging, ensuring compliance.
Cost Avoidance: Prevents regulatory fines ($10,000 per violation) and recalls ($50,000+ per incident).

3. Lower Labor Costs with Full Automation

Problem: Manual weight checks are slow, inconsistent, and labor-intensive.
Solution: Automated checkweighers operate at 600-800 units/minute, replacing 3-5 workers/shift.
Labor Savings: 9 workers replaced annually → $360,000/year in wage savings.

4. Reduced Waste & Rework Costs

Problem: Incorrect weights lead to rejected batches, repacking, and disposal costs.
Solution: Instant rejection of out-of-spec products reduces rework by 90%.
Waste Reduction: From 3% to 0.3% rejection rate → 27,000 fewer wasted units/month at 1M production volume.

5. Energy & Maintenance Savings

Self-calibration reduces downtime vs. manual recalibration
Predictive maintenance alerts prevent $5,000+ emergency repairs
Low-power modes save energy during idle periods

Investment Benefits

Fast ROI - Pays for itself in < 1 year through waste reduction & labor savings

Regulatory Protection - Avoids $10,000-$100,000+ in fines per violation

Higher Efficiency - Runs at 600-800 units/min, replacing manual checks

Smart Adjustments - AI-driven optimization continuously improves accuracy

label:

Contactpersoon: Mrs. Shirley

Tel.: +86-15851932889

Fax: 86-519-68781609

Andere Producten

C35 AdvancedLine Checkweigher for Ultimate Production Efficiency

Product: C35 Geavanceerde lijn controlewagger

Inspectieaanvraag: Volledigheidscontrole gewichtscontrole

Industrie: Chemische, voedingsmiddelen en dranken Metalen, kunststoffen en elektronische componenten

Weegnauwkeurigheid: vanaf ±0,01 g

Checkweigher Combinations with Vision Systems

Product: Checkweigere combinaties met visiesystemen

Camera's: 2-8x industriële CMO's (5-20MP)

Optiek: Telecentrische lenzen (0,1-0,5x vergroting)

verlichting: Multi-hoek LED-arrays (RGB/W/UV/IR)

Industrial Weight Checkers Ensuring Product Compliance & Accuracy

Product: Industriële gewichtscontrole

Riembreedte: 150-800 mm (verstelbaar)

Riemmateriaal: PU, PVC of metaal detecteerbaar

Riemsnelheid: 5-120 m/min (servo-gecontroleerd)

Checkweigher Integration in Packaging Lines

Product: Checkweiger -integratie in verpakkingslijnen

Transportbreedte: 200-1200 mm

Beltsnelheidsynchronisatie: 5-120 m/min

Productafstand: Min. 50 mm tussen items

Pharmaceutical-Grade Automated Checkweighers for cGMP Compliance

Product: Automated checkweigers van farmaceutische kwaliteit

Weegbereik: 0,1 mg - 500 g (aanpasbaar tot 5 kg voor bulk)

Leesbaarheid: 0,1 mg (micro-balans modellen), 1 mg (standaard)

Nauwkeurigheid: ± 0,1 mg tot ± 5 mg (afhankelijk van het model)

Cost-Saving Automated Checkweigher Solutions for High-Volume Production

Cost-Saving Automated Checkweigher Solutions for High-Volume Production

automated checkweigher for high-volume production

cost-saving automatic checking weigher

industrial checkweigher

AI-gestuurde slimme controlewegersystemen,

controleweger voor productie met kwaliteitscontrole,

Mettler Toledo load cell controleweger